MBBR + Downstream DAF

Using dissolved air flotation after the MBBR to separate biofilm solids when gravity settling is insufficient.

Dissolved air flotation (DAF) downstream of an MBBR floats biofilm-origin suspended solids to the surface using micro-bubbles, then skims them off. DAF can handle the lighter, finer solids that MBBR produces better than gravity settling, making it a strong alternative to the secondary clarifier — especially for compact plants and industrial applications.

Why DAF works well after MBBR

MBBR effluent solids are often smaller and less dense than activated-sludge flocs, which makes gravity settling slower. DAF reverses the separation mechanism: micro-bubbles attach to the particles and lift them to the surface, regardless of particle density. This gives reliable removal even for the light, irregular biofilm fragments that a gravity clarifier struggles with.

DAF units also have a much smaller footprint than gravity clarifiers for the same duty, which suits compact or modular plants. Coagulant and polymer dosing ahead of the DAF typically improves performance. The floated sludge is collected as a concentrated float and dewatered separately.

Design factors

Downstream DAF after MBBR (indicative — confirm per project)

ParameterTypical ValueUnitNotes
SeparationFlotation (micro-bubbles)—Effective for light biofilm solids.
FootprintSmaller than clarifier—Good for compact/modular plants.
ChemistryCoagulant + polymer—Usually dosed ahead of DAF.
SludgeConcentrated float—Collected and dewatered separately.

Frequently Asked Questions

When should I use DAF instead of a clarifier after MBBR?
DAF is preferred when MBBR solids settle poorly (common in low-loaded nitrification stages), when footprint is limited, or when very low effluent TSS is needed. It is also the default for many industrial MBBR installations.
Does DAF need chemical dosing?
Almost always. Coagulant and/or polymer ahead of the DAF aggregates the fine biofilm particles so micro-bubbles can attach and float them effectively. Without chemistry, removal efficiency drops.
Can DAF replace the secondary clarifier entirely?
Yes. In a pure MBBR there is no sludge return, so the only role of the downstream separation step is removing solids from the effluent. DAF can do this as effectively (or more so) than gravity settling for MBBR solids.

Related Pages

Need MBBR Design Support?

Submit your wastewater data for a preliminary MBBR engineering assessment. Our team reviews every submission within 2 business days.

Start MBBR Assessment