MBBR + Disc Filtration

Rotating disc filters for compact, continuous solids removal after the MBBR — a direct bridge to tertiary-quality effluent.

Disc filters are gravity-fed, continuously rotating filter units with cloth or woven media on vertical discs. They replace or supplement the secondary clarifier after an MBBR, producing a low-TSS effluent in a fraction of the footprint. The combination MBBR + disc filter is particularly attractive for compact plants or those requiring tertiary-quality effluent without a separate tertiary step.

Why disc filters suit MBBR

MBBR effluent solids can settle poorly in gravity clarifiers, but disc filters operate by surface filtration: solids are captured on the cloth as water passes through by gravity, and a rotating backwash cleans the cloth continuously. This makes them indifferent to particle density — light biofilm fragments are removed as effectively as heavy flocs.

The footprint of a disc filter is typically a small fraction of a secondary clarifier. They run at low head (gravity feed), consume little energy, and produce a consistent effluent TSS. Coagulant dosing ahead of the filter can improve performance if very low TSS is needed. The combination is a natural fit for R+F FilterElements’ disc and drum filter product range.

Design considerations

MBBR + disc filter design (indicative — confirm per project)

ParameterTypical ValueUnitNotes
Filtration typeSurface (cloth media)—Gravity-fed, continuously backwashed.
FootprintMuch smaller than clarifier—Compact installation.
Effluent TSSLowmg/LSuitable for tertiary-quality discharge.
ChemistryOptional coagulant—For very low TSS targets.

Frequently Asked Questions

Can a disc filter replace the secondary clarifier entirely?
In many MBBR applications, yes. A disc filter can serve as the sole solids-separation step after the MBBR, especially when combined with coagulant dosing. The feasibility depends on the solids load and the effluent TSS target — confirm per project.
What effluent quality does MBBR + disc filter achieve?
Disc filters after MBBR routinely produce low effluent TSS suitable for discharge or for downstream disinfection. Exact values depend on the filter media, the solids characteristics and whether coagulant is dosed — confirm per project.
How does disc filtration compare to DAF?
Both are compact alternatives to the secondary clarifier. Disc filters operate by gravity with very low energy; DAF uses pressurised air and usually needs chemical dosing. The choice depends on the solids characteristics, footprint and operating cost — confirm per project.

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